The first step in building a router-table extension for your table saw is to get a guide rail. If you have an existing guide rail, the extension can be drilled through it. Then, drill and mark the mounting holes on the banding pieces. If you’re using 3/4-inch banding, the bolts won’t penetrate it. Make sure to use hexhead bolt housings when mounting the extension table.
Grizzly T1244
The Grizzly T1244 Router Table Extension for Table Saws has been designed to fit your existing table saw. These kits include a router table, support legs, and a universal T-track clamping system. The table also comes with a Shop Fox (r) Classic Fence, which doubles as a router table fence. This is especially useful when using a large outfeed table. This kit allows you to cut laser straight dados without changing blades, and the integrated fence provides more space for your workpieces.
The T1244 Router Table Wing fits most table saws, and is a suitable replacement or extension for existing table saw wings. It features three 3/8″ x 3/4″ T-slots on the fence face, as well as a 2-1/2″ dust port. It also includes three table inserts. It is not compatible with the T31637 or T31638 Router Lifts. The T1244 Router Table Wing is backed by a one-year warranty, which covers all parts and ensures that the unit is free from defects from factory production.
Bench Dog Tools 40-102 ProMax Cast Iron Router Table Extension
The Bench Dog 40-102 ProMax Cast Iron Router-Table Extension for Table Saw offers versatility, functionality, and safety. Designed with a T-slot for featherboards and other accessories, the extension also features a heavy-duty bit guard and allows you to cut on either side of your router. The ten-inch-wide table is made of heavy-duty cast iron, reducing vibrations and ensuring that the extension is incredibly sturdy.
The Bench Dog Tools 40-102 ProMax Cast-Iron Router Table Extension for Table Saw is a solid replacement for the extension wing. The ProMAX features a cast-iron top, a 28-inch ProFence, and a miter gauge track. The table has dual fence slots that give you more workspace and T-slots for accessories. Designed to fit perfectly with table saws, this extension is perfect for tight spaces.
INCRA’s plate leveling system
When you want to add a router table extension to your table saw, you can do so with the help of an INCRA TS-LS or TS-III table-saw fence system. Each router table extension comes with a TS Router Table Support Kit, which consists of 4 brackets and two table stiffeners. The brackets can be positioned anywhere along the rail length and are vertically adjustable.
The table-top is constructed of 1-1/4″ MDF and is laminated on both sides. It measures 9.1 x 9 inches and weighs 78 pounds. The plate is leveled with ten large flat-head leveling screws. The table’s bottom plate features an aluminum miter channel for use with miter gauges or bar systems. It has a rounded-edge design to accommodate various sizes of router tools.
Dust collection system
When it comes to dust collection, one of the most important aspects of a router table extension for table saw is the dust hood. This system is typically overarm-mounted and rides up on the material as needed. Since the dust hood sits inches above the table, it is less effective on cuts where it can’t collect all of the dust. Additionally, the dust hood can be annoying, especially when you’re making awkward cuts, but if you’re not prone to allergies, you will love the overarm dust collection.
One of the best features of a router table extension is that it replaces the table saw’s extension wing, so you don’t have to use as much floor space. The internal chamber connects to a shop vacuum connection on the bottom of the table. The dust is then vacuumed away through the opening for the router bit. The router table is constructed of three layers: the top layer is made of durable countertop laminate, the middle layer is 1/4″ MDF, and the bottom layer is 3/4″ birch plywood. This allows you to cut and sand without worrying about having to deal with special fences or hoses.
