How to Make Thin Cuts on a Table Saw


If you’re trying to make thin cuts on your table saw, you may be wondering how to achieve a precise cut. Here are some tips. Make sure that the blade is set low. Use a feather board, push stick, or zero clearance insert. Then, adjust the blade so that the saw’s teeth just touch the pencil mark. The wood must be slightly moved to the left to avoid cutting through the marking.

Keeping blade height low

To make a thin cut with a table saw, start by adjusting the blade height. The lower the blade is, the safer the sawing operation. Once the blade is at a safe height, feed the stock into the blade until it reaches the edge of the table. When the stock has passed the edge of the table, use a push block to finish the cut. You may also want to consider a spreader to prevent the stock from squeezing the saw blade.

There are several misconceptions regarding the proper blade height. Many users think that raising the blade to expose the full gullet helps eject chips. While this is true, it isn’t necessary for thin cuts. Raising the blade too high increases heat buildup and drag on the motor, which both are bad for the blade and the motor. Moreover, cutting wood from an angle lower than the material’s surface increases the likelihood of chips kicking back into the blade.

Using a push stick

If you’re making thin cuts on a table saw, you may find that a push stick is the way to go. A push stick works like a hand, with its handle tilted inward away from the blade. When used correctly, a push stick provides a safe push-pull action. The PushStick is covered with a high-traction polymer coating that prevents it from slipping or scratching a surface.

Push sticks are available for many types of machines. When using a push stick to make thin cuts, it is important to use care while pushing the wood through the blade. Using a push stick is particularly important when the wood is hanging off the table saw. When using downward pressure, it can rise, and the blade’s teeth may lift it. Using two push sticks will help guide wood on both ends.

Using a feather board

The basic setup for a feather board is to put the fingers flat against the edge of the runner, which will be the edge of the workpiece when the table saw runs over it. The length of the arms should match the thickness of the board being cut, and the center of the slots should be marked with a pencil. A square line should be drawn through the center of the lines. Once you have marked the line, measure over two inches on either side of it and make a mark. Then, cut the board with the runner at a desired thickness.

A featherboard helps make thin cuts by stabilizing the wood as it feeds through the blade. It also keeps the blade from pushing the timber back toward you, which can cause splinters and other distractions. Besides, using a feather board allows you to change the position of the workpiece without changing your hand position. This means you’ll be able to see the finished cut and get a better feel of the wood’s thickness before you make the final decision on how to proceed.

Using a zero-clearance insert

Using a zero-clearance (ZCI) insert for a table saw is one way to make thin cuts easier, as they have a bevel angle that matches the blade. Standard table saw throat plates have extra clearance around the blade, so they aren’t always a good idea. A ZCI is better, but not always practical, and it can be difficult to make one.

When making a bevel cut with a zero-clearance insert, the first thing to do is measure the thickness of the wood you want to cut. If you’re cutting a piece of plywood, it should be made from Baltic birch plywood, which is birch throughout. If you’re making a thin cut with hardwood, you may want to use maple instead, as it’s stronger than plywood.

To use the zero-clearance insert for thin cuts on a table saw, you first need to get the right size for your table saw. Make sure you choose a piece of wood that is twice as long as the width of the zero-clearance insert. Once you’ve cut the right size, you’ll need to cover the wood with a sacrificial board and clamp it in place. Then, start the table saw and lift the blade through the zero-clearance insert. Then, stop the saw when the blade retracts. Once the blade is level, remove the insert from the table saw and inspect your work.